SOFT MAGNETIC ALLOYS AND LAMINATION STACKS FOR EV MOTORS AND ENHANCED ELECTRIC VEHICLE PERFORMANCE

High-induction materials for power-dense electric traction motors

THE FUTURE OF MOBILITY FOR HIGH-HORSEPOWER EV MOTORS

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No other alloys stack up

Electric vehicles (EV) are the fastest-growing automotive sector. As auto makers introduce new sports and luxury electric vehicles with higher performance and comfort, they depend even more on efficient, power-dense electric motors to deliver improved powertrain and system-level performance.

When it comes to high-performance soft magnetic alloys with high induction and low core losses, our solutions are unmatched, enabling high-power, torque-dense EV motors.

  • Industry-leading efficiency
  • Faster EV acceleration
  • Ideal for high-performance EVs with 400+ horsepower motors
Your allies in EV alloys

Our soft magnetic alloys have helped drive automotive innovation for more than a century. Hiperco®, Hypocore® and Evanohm® R continue the winning tradition:

  • Available for high-volume production — today
  • Produced to exact specs with state-of-the-art manufacturing

ENHANCING ELECTRIC VEHICLE PERFORMANCE

Passenger EVs

The electric supercars, luxury electric vehicles, and everyday sedan EVs of tomorrow will all sport improved motor and electronics designs for more efficient powertrains and better performance and value.

Alloys drive innovation

Our high-performance soft magnetic alloys enable system-level benefits for these new vehicle designs. Ideal for high-efficiency, power- and torque-dense electric traction motors, Hiperco® and Hypocore® alloys provide high induction, fast response and low core losses for better performance:

  • Faster acceleration
  • Extended range
  • Smaller, lighter motors and batteries

Designed for advanced battery management systems, Evanohm® R resistance alloys deliver:

  • Stable performance across a range of temperatures
  • More accurate voltage and current regulation

Our EV alloy experts will help you meet the performance, cost, and supply needs for your high-performance electric vehicle designs.

OPTIMIZED POWER DENSITY FOR RACING PERFORMANCE

Electric Motorsports

Racing is at the forefront of innovation and demands leading-edge technologies. For years racing teams have used highly advanced electric motors for regenerative braking and power boost to give their drivers an advantage. The newer circuits use full-electric designs and continue to push the bounds of electric traction motor and powertrain technology.

Lighter. Thinner. Faster.

High-performance soft magnetic materials enable the small, lightweight, and high-power motors needed in racing. Our lamination stacks enable high performance:

  • Faster acceleration
  • Higher power and torque
  • More power savings or generation

Thin laminations (0.10mm and thinner) are ideal for race car motors, which typically operate at high RPM and frequency to optimize power density.

  • Low core losses
  • Continuous power delivery

The electric supercars, luxury electric vehicles, and everyday sedan EVs of tomorrow will all sport improved motor and electronics designs for more efficient powertrains and better performance and value.

Alloys drive innovation

Our high-performance soft magnetic alloys enable system-level benefits for these new vehicle designs. Ideal for high-efficiency, power- and torque-dense electric traction motors, Hiperco® and Hypocore® alloys provide high induction, fast response and low core losses for better performance:

  • Faster acceleration
  • Extended range
  • Smaller, lighter motors and batteries

Designed for advanced battery management systems, Evanohm® R resistance alloys deliver:

  • Stable performance across a range of temperatures
  • More accurate voltage and current regulation

Our EV alloy experts will help you meet the performance, cost, and supply needs for your high-performance electric vehicle designs.

EXTENDED RANGE AND BIGGER PAYLOADS

Electric Trucks and E-Bus

An e-bus, delivery vehicle, or service vehicle must balance people and payload carrying requirements. Regional and long-haul electric trucks need payload capacity and vehicle range. In all cases, operational efficiency is the name of the game — and power-dense motors deliver.

Run longer and stronger

Our high-performance soft magnetic alloys and stator and rotor stacks enable electrification innovations for Class 4-8 trucks, including buses, regional, long-haul, and other commercial and fleet vehicles:

  • Higher torque and efficiency requires less electric power input
  • Charges last longer for longer ranges
  • Smaller, lighter batteries increase payload carrying capacity
  • More profit potential, less overall vehicle cost
APPLICATION SPOTLIGHT

Electric Vehicles

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Traction Motors

We are the industry leader for high performance soft magnetic alloys and stacks for higher power, torque-dense, and highly efficient traction motors that improve vehicle acceleration, save space and weight, consume less battery power, and run cooler.

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Battery Management System Components

Electric vehicle battery management systems (BMS) require a constant resistance value at various operating temperatures for reliable system feedback. Our alloys offer a low thermal coefficient of resistance for the high precision resistors used in the BMS.

Work with Carpenter Electrification to improve your product and your process.

Our unique, high-performance soft magnetic materials can increase EV motor torque and power density, allowing the extension of vehicle range and faster acceleration. Our Hiperco® family of alloys has the highest magnetic saturation commercially available, enabling higher torque density. Our Hypocore® alloy has a unique combination of high induction and low core loss to improve motor efficiency.

EXPERT ADVICE WHEN YOU NEED IT

Customers call on us when they need to rethink the boundaries of specialty alloys

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Related Resources

Browse our knowledge base of technical electrification resources: white papers, brochures, datasheets, webinars, and more.

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