HIGH MAGNETIC INDUCTION MATERIALS FOR EFFICIENT, RESPONSIVE MEDICAL EQUIPMENT

Soft magnetic alloys for high-performance surgical tools, surgical robots, and medical ventilators

BETTER MATERIALS.

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BETTER PATIENT OUTCOMES.

Our soft magnetic alloys are the foundation for the industry's best surgical power tools, medical devices, implants, and surgical robots.

Doctor-tested stator and rotor laminations build high-torque, high-power e-motors that are lighter, more responsive, and generate less heat. Our products, expertise, and processes drive:

  • Design and operational innovations in orthopedics, cardiology, and medical equipment
  • Advancements in minimally invasive procedures
  • Improved patient satisfaction and healing

Carpenter Electrification soft magnetic alloys and stacks are available for high-volume production and are manufactured and tested to precise customer specifications in state-of-the-art facilities.

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HIGH POWER FOR COMPACT, RESPONSIVE SURGICAL TOOLS

Handheld Surgical Tools

The right tools for the job

In the operating room, every second and every incision counts. That's why advanced surgical power tools like bone saws and surgical drills are so important:

  • Lightweight, responsive tools allow the surgeon to work with precision
  • High-power tools facilitate cleaner, faster cutting and removal
  • Smaller, compact tools improve visibility of the surgical site

Our soft magnetic alloy and motor stack solutions enable high motor speeds with low vibration and noise. While creating higher torque and power, our materials have low core loss for lower heat generation and extended use in the operating theater.

Built to last

Electric submersible pumps are efficient, high-volume pumps that maximize the recovery of oil and gas reservoirs.

Stator and rotor stacks made with our best-in-class Hiperco® and Hypocore® alloys enable rigless deployment technologies that minimize pump replacement costs in offshore and remote locations.

  • Higher power density and torque
  •  Compact designs
  • More reliable performance
Learn about surgical robot applications

COMPACT INSTRUMENTS TO ENABLE MINIMALLY INVASIVE PROCEDURES

Surgical Robots

As the use of surgical robotic platforms expands they require increasingly small instrumentation as well as compact and responsive motors to enable minimally invasive procedures. Our soft magnetic alloys enable the design of smaller instrumentation and motors without compromising peak performance. Next-generation robotic systems can be designed to deliver the required performance in a small form-factor to reduce weight and create space savings within the operating theater.

Learn more about motor applications

POWER AND EFFICIENCY FOR COMPACT, PORTABLE VENTILATORS

Ventilators

Critical medical technology

Medical ventilators demand consistent, repeatable performance that readily synchronizes with the patient’s breathing effort.

Soft magnetic alloys with high induction are used in linear actuators for highly responsive supply line control valves to regulate inhalation and exhalation. Blowers are powered by ventilator motors that use stator and rotor stacks produced from high-permeability alloys. These high-speed motors are powerful, efficient, have low noise, and support compact, portable ventilator designs.

Learn about ventilator motor applications
APPLICATION SPOTLIGHT

Medical

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Orthopedic Joint Reconstruction

Orthopedic implants require not only biocompatibility, but also exceptional mechanical properties and corrosion resistance in intense physiological conditions over a long service life, requiring materials with exceptionally high abrasion (wear) and fatigue resistance.

FEATURED PRODUCTS
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Biodur® CCM / Biodur® Cold Work CCM

Enhanced strength and wear resistance can be achieved by incorporating cold work in the material. Small diameter offerings available

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Micro-Melt® Biodur® CCM Plus

Retains higher strength and exceptional wear resistance irrespective of manufacturing method driving consistent performance over lifetime

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Micro-Melt® Biodur® CCM

Increased processability due to finer grain sizes and superior homogeneous composition available in small diameter offerings to improve processing yields

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Dynamet Ti 6Al-4V ELI

Titanium offers increased corrosion resistance and a high strength-to-weight ratio. Available in four commercially pure grades

all products
 
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Cardiovascular Stents

Our materials enable expandable stents with high elastic modulus, low recoil, thinner struts through strong tensile properties. Reducing strut thickness improves clinical performance and reduces stent size, enabling access to smaller vessels.

FEATURED PRODUCTS
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MP35N®

Nonmagnetic with a unique combination of ultra-high tensile strength, good ductility and toughness, with excellent corrosion resistance

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L-605

Nonmagnetic solid-solution strengthened cobalt base alloy with oxidation-corrosion, good ductility, and toughness

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Conichrome®

Stability under high fatigue requirements and good ductility with a combination of strength and corrosion resistance. Non ferromagnetic, and MRI safe

all products
 
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Abutments & Screws

High-strength biocompatible materials resistant to corrosion and fracturing are essential for high-quality crowns, dental implants, and surgical instrumentation. Our materials have the necessary strength and low-nickel content for patients with metal sensitivities.

FEATURED PRODUCTS
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Biodur® 108

FDA-approved essentially nickel and cobalt free austenitic stainless with exceptionally high tensile and fatigue strength

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Micro-Melt® Biodur® CCM Low Nickel

Low nickel version retains higher strength and exceptional wear resistance irrespective of manufacturing method driving consistent performance over lifetime

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Ti CP Grade 1-4

Titanium offers increased corrosion resistance and a high strength-to-weight ratio. Available in four commercially pure grades

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Ti 6Al-4V ELI

Extra-low interstitial ASTM B348 Grade 23 has superior damage tolerance and better mechanical properties at cryogenic temperatures

all products
 
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Clips & Suture Wires

Our material solutions are used for the next generation of implantable surgical clips where elevated properties are required surgical clips and suture wire.

FEATURED PRODUCTS
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Conichrome®

Stability under high fatigue requirements and good ductility with a combination of strength and corrosion resistance

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Biodur® 316LS

Ultra high strength for next-generation applications at high temperatures in short duration

all products
 
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Additive Manufacturing

Partner with us for end-to-end production of components, patient-matched implants, or application-specific tools created with additive manufacturing in our production facilities with powder lifecycle management and risk mitigation.

FEATURED PRODUCTS
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Ti 6Al-4V ELI Grade 23+

Ti64 Grade 23+ combines controlled powder chemistry with lower oxygen content and optimized print parameters to provide 15-20% improvement in mechanical properties

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Nitinol

NiTi alloys with optimized powder chemistry and print parameters exhibit superelastic and shape memory properties

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Biodur® 108

An essentially nickel-free austenitic stainless alloy with a high nitrogen content to maintain its austenitic structure with superior tensile and fatigue strength

all products
 

When stakes are high, work with us. The alternative can be costly.

Customers call on us when they need to rethink the boundaries of specialty alloys or how our existing top-performance materials can solve new design challenges. We foster long-term relationships to support risk-adverse innovation and explore advanced product applications together

EXPERT ADVICE WHEN YOU NEED IT

Customers call on us when they need to rethink the boundaries of specialty alloys

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Related Resources

Browse our knowledge base of technical electrification resources: white papers, brochures, datasheets, webinars, and more.

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