ADVANCED SOLUTIONS FROM CONCEPT TO CREATION

For over 80 years, we have been committed to innovation in the soft magnetic alloys business, with our materials used in generators, APUs, motors, and other high-performance applications across various end markets. As a trusted partner, we collaborate to develop and integrate high-induction magnetic materials, support material breakthroughs that increase motor performance, and exemplify our dedication to innovation.

We have built extensive technical resources, including metallurgical experts, an alloy properties database, and a processing knowledge library. These capabilities support the exploration of new, higher-performance soft magnetic alloys and facilitate repeatable production while maintaining the flexibility to address new requests and improvements quickly. Our experts actively characterize and tailor the grain growth, strength, and magnetic properties of alloys to facilitate improved downstream processing and maximize stack performance.

Performance is often impacted by assembly steps and dynamic effects in service. Proper methods should be used to ensure superior performing alloys result in superior product benefits. Our application engineers advise motor companies and original equipment manufacturers (OEMs) on options to realize the full benefits of the material and best performance of their motor, generator, or electronic device.

We work alongside customers to simulate and model new designs. This highlights the impact of material benefits and identifies impacts from other aspects of the design. Holistic improvements are targeted for stator and rotor design, motor assembly methods, and overall motor design.

Our testing laboratories and capabilities cover the characterization of magnetic, mechanical, and dimensional properties from the beginning to the end of processing. Magnetic device performance is dictated by complex physical interactions that are uniquely influenced by each three-dimensional design. Our test program is built on the principle of accurately replicating magnetic testing of sheet properties in the final product design. Extensive characterization testing ensures optimal device performance, and correlation testing establishes suitable methods for production control.

Advanced testing of electric motors through various service conditions is the surest method to confirm performance. Our protocols, test capabilities, and network of partners support your need to ensure the reliable and optimal performance of your motor design.

Carpenter Technology promotes industry-leading quality assurance, quality control, and operational excellence. Our robust Quality Management System (QMS) manual is a single-source guide used at all our sites worldwide and adheres to International Organization of Standards and SAE International methodologies of proven best practices, industry standards, and ongoing improvement initiatives. Our internal QMS is regularly audited and verified by independent certification authorities to prove compliance with various international, federal, and industry standards, including ISO, IAQG, SAE, Nadcap, and Aerospace (AS) Standards.

With a focus on technology development that is fueled by analytical rigor, we have qualified, advanced equipment and processes for optimal rotor and stator stack performance. Quality assurance and control through our QMS ensures consistency within and across production lots. We are ISO9001 and AS9100 certified, DFARS compliant, and a trusted supplier to aerospace, defense, Transportation, consumer electronics, and medical OEMs.